English

Laser Welding Protective Window Contamination Detection System & Fouling Module

Laser Welding Protective Window Contamination Detection System & Fouling Module Featured Image
  • Laser Welding Protective Window Contamination Detection System & Fouling Module
  • Laser Welding Protective Window Contamination Detection System & Fouling Module

Laser Welding Protective Window Contamination Detection System & Fouling Module

Wavelength Opto-Electronic introduces its Welding Galvanometer Protection Window Contamination Detection Module, engineered to ensure consistent laser welding quality by real-time monitoring of protective window integrity. The module integrates a polarizer, a dichroic filter, a 6mm wide-angle lens, and a 1/1.8-inch 6-megapixel industrial camera. Leveraging scattering imaging and advanced image-processing algorithms with a dedicated illumination scheme, the system delivers continuous, high-precision assessment of window contamination and physical damage. This automated solution effectively supersedes conventional manual visual inspection, offering a robust and reliable contamination management system for high-volume laser welding production lines.

 

Product Detail

Product Tags

Physical Setup and Stained Camera End Imaging of Fouling Detector

Key specs showing focal length compatibility (>250mm), side mounting space (>150mm), 650nm light source band, and customizable 600W camera pixel for diverse industrial laser setups.
Physical picture of the installation on a workbench with the blue light strip active, compared with the stained camera end imaging results showing clear detection of dust and particles on the protective lens.
The user-friendly GUI displaying real-time test results, automatic area categorization, and comprehensive data for proactive maintenance of laser protective windows.

Technical Highlights & Performance Parameters 

Wide dynamic range for contaminant detection across varying particle sizes and densities.

Compact mechanical design enables direct mounting to high-power welding field lenses for simplified integration

360° rotatable vision module for flexible positioning and optimal field of view.

User-configurable inspection zones on the lens surface, tailored to specific application requirements.

Core Functionality & Key Applications

Intelligent Detection & Precision Recognition – Even microscopic dust particles or minute residues trigger measurable image contrast variations for reliable detection

Non-Contact, Standardized Inspection – Eliminates subjectivity and inconsistency of manual visual checks, ensuring safety and repeatability

High-Speed Real-Time Monitoring – Provides live in-process inspection during welding operations, with instant alarms and maintenance alerts upon detecting anomalies

Minimum Detectable Metal Spatter: 0.1mm – Employs a 650nm red light source, strategically selected to avoid spectral interference with the 1064nm laser wavelength

 

Primary Application Industries

Automotive manufacturing – lithium-ion battery welding and battery pack assembly

Electronics manufacturing – PCB and smartphone motherboard soldering processes

 

Advanced software features allowing counting of contaminants by area level (<1mm² to >3mm²), supporting annular or 9-grid partition setting, and triggering alerts based on quantity and total area.
  • Previous:
  • Next:
    • Write your message here and send it to us

    PRODUCT CATEGORIES

    Wavelength has been focused on providing high precision optical products for 20 years

    Hit enter to search or ESC to close