Processing and Testing Capabilities for Large-Aperture Optical Components

In high-end optical manufacturing, precision processing and accurate testing of large-aperture optical components are essential to advancing aerospace, precision instruments, and optoelectronic systems. Led by a Ph.D. in optical manufacturing, the Advanced Optical Manufacturing Center of Wavelength Optoelectronics focuses on precision manufacturing of high-end optical components. With advanced processes, cutting-edge equipment, and rigorous inspection standards, it has built a comprehensive processing and testing system for large-aperture optical components, providing solid technical and process support for the manufacturing of Wavelength OE‘ large-aperture lenses.

Custom Large-Aperture Optical Blanks and Mirrors

Femtosecond F-Theta Lens

Large-Aperture Optical Processing Equipment

Robotic Polishing Machine
Processing size: 50–1000 mm; surface figure accuracy up to 1/10λ; surface roughness as low as 0.5 nm; surface cleanliness up to 10-5. Efficiently performs precision polishing on glass, crystals, aluminum alloys, and other materials.

Industrial Robotic Polishing Machine for Large Optical Components

Magnetorheological Finishing (MRF) Machine
Processing size: 50–600 mm; surface figure accuracy up to 1/20λ; surface roughness as low as 0.4 nm; surface cleanliness up to 20-10. Combines high precision and efficiency, suitable for difficult-to-process crystal materials such as quartz, Si, and CaF₂.

Large-Aperture Magnetorheological Finishing (MRF) Machine for Precision Optics

Ion Beam Polishing Machine
Processing size: 10–1000 mm. A core ultra-high-precision polishing system achieving surface figure accuracy up to 1/30λ and surface roughness as low as 0.3 nm. Particularly suitable for infrared materials such as modified SiC and silicon — the ultimate polishing solution for high-end large-aperture optical components.

Ultra-Precision Ion Beam Polishing Machine for Infrared Optics

Large-Aperture Optical Testing Equipment

Luphoscan Profilometer
Capable of inspecting components up to 400 mm in aperture. Specializes in profile, sag, and surface form measurement, with a maximum aspheric sag measurement of 25 mm. Precisely captures microscopic surface defects to ensure component surface quality.

Luphoscan 3D Optical Profilometer for Aspheric Lens Testing

Core Products and Technical Specifications

With its comprehensive processing and testing system, the center mass-produces three core categories of large-aperture optical components: plano mirrors, spherical mirrors, and aspherical mirrors. All specifications meet high-precision standards for diverse applications.

Plano Mirrors

 High-Precision Large-Aperture Plano Mirror Flat Optical Mirror

Specification Parameter
Processing Materials Glass: N-BK7, Fused Silica, etc.
Crystals: ZnSe, Silicon, etc.
Metals: Copper, Aluminum, Molybdenum, etc.
Processing Size Min: 4 mm / Max: 350 mm
Processing Shapes Circular, Oval, Square, Diamond
Dimensional Tolerance ±0.05 mm
Thickness Tolerance ±0.01 mm
Wavelength Range 350 nm – 20 µm
Surface Figure (PV) λ/20
Reflectivity 99.90%
Surface Quality 10-5 (scratch-dig)

Spherical Lens

Large-Aperture Precision Spherical Mirror for Optoelectronic Systems

Specification Parameter
Processing Materials Glass: Optical Glass, Fused Silica, Fluoride, etc.
Crystals: ZnSe, ZnS, Ge, GaAs, CaF₂, BaF₂, MgF₂, Si, Sapphire, Chalcogenide, etc.
Metals: Copper, Aluminum, Molybdenum, etc.
Plastics: Acrylic (PMMA), etc.
Processing Diameter Min: 4 mm / Max: 500 mm
Lens Types Plano-convex, Plano-concave, Meniscus, Biconvex, Biconcave, Cemented Doublet, Ball Lens
Diameter Tolerance ±0.01 mm
Thickness Tolerance ±0.01 mm
Sag Tolerance ±0.01 mm
Clear Aperture 95% (up to 98%)
Curvature Accuracy 0.01%
Surface Figure (PV) λ/20
Decentration 0.5′ (arcmin)
Surface Quality 10-5 (scratch-dig)
RMS Roughness (Fused Silica Polished) 0.3 nm

Aspherical Mirrors

Precision Large-Aperture Aspherical Mirror for Optical Systems

Specification Parameter
Processing Materials Glass: Optical Glass, Fused Silica, Fluoride, etc.
Crystals: ZnSe, ZnS, Ge, GaAs, CaF₂, BaF₂, MgF₂, Si, Sapphire, Chalcogenide, etc.
Metals: Copper, Aluminum, Molybdenum, etc.
Plastics: Acrylic (PMMA), etc.
Processing Diameter Min: 10 mm / Max: 350 mm
Max Measurable Sag 25 mm
Surface Figure (PV) λ/10
Curvature Tolerance 0.01%
Decentration 0.5′ (arcmin)
RMS Surface Roughness 2.5 Å
Surface Quality 10-5 (scratch-dig)

From glass and crystals to metals, from plano and spherical to aspherical and freeform surfaces, from millimeter to several-hundred-millimeter apertures — Wavelength OE delivers customized processing of a full range of high-precision optical components. This precisely meets the demands of aerospace, security and surveillance, precision optical instruments, and other high-end fields, continuously driving the upgrading of China’s high-end optical manufacturing industry.


Post time: Oct-12-2026